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The Effectiveness of Plastic Encasement as a
Timber Preservative | Ben Brown | |
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2007 |
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According to The U.S. Army Corps of Engineers, The Air Force
Civil Engineer Support Agency, and the Naval Facilities
Engineering Command, "Timber structures in a marine
environment are subject to attack by a variety of destructive
organisms. Thus, they should be properly treated with
appropriate preservatives to prevent or retard this type of
deterioration."1
In aquatic environments, timbers and pilings, like any organic
bodies, are destroyed through decomposition by fungus,
bacteria, termites, and other aquatic invertebrates known
as marine borers - with consequences that range from mild
cosmetic damage to a complete loss of structural integrity.
The demand to increase the lifespan of structural timber has
created a multi-billion dollar industry in wood preservation.
New preservation methods are constantly being developed
and perfected. While the problems and solutions associated
with wood deterioration are simple in nature, the most
effective preventative processes are more complex. This
paper will outline these preventative processes that happen
behind the scenes when using encapsulated marine piling.
Common Preservation Methods
Since ancient times there has been significant research and
development into timber preservation methods. Today, there
are three basic types; chemical treatment, pile wrapping, and
full encapsulation. The first major breakthrough in wood
preservation was treatment with chemical preservatives or
pesticides. This method has been implemented in many
forms for thousands of years and is still the most widely used
type of preservative treatment. Today, chromated copper
arsenate (CCA) is the most common pesticide applied to
wood for marine use. While this treatment is generally
effective against land-born decomposers, it is generally
ineffective at combating marine borers. Additionally, CCA
is water-soluble and will leach when in direct contact with
water, leaving the wood exposed to attack and depositing
potentially toxic chemicals to the environment. Like the
pesticide creosote, (which was banned by many agencies
including the European Union) CCA is beginning to see more
and more restrictions in marine and residential applications
by the EPA and similar organizations due to possible chemical
contamination.
A second technique, known as pile wrapping (typically
used in conjunction with pressure treated wood), has seen
increased use over the last several decades. Wrapping has
been shown to be an effective supplemental preservation
method against marine borers but requires chemical
treatment to work effectively against all the major wood
destroying organisms. Pile wrapping involves wrapping
exposed pile sections with an impervious flexible plastic wrap.
This technique is focused primarily on limiting marine borer
damage after it has already begun. Additionally, the numerous
seams and failure points involved in this method leave much
to be desired in providing long term preservation.
In their pile wrap evaluation study, Han-Padron Associates
concluded the following. "As was the case in this study, the
bands that are needed to ensure a good seal can corrode
and fall off. This can cause an effectively functioning wrap to
fail."2
Full encapsulation currently offers the most effective
solution to wood decomposition and structural loss. This
approach builds on the proven process of conventional
pile wrapping and pressure treatment, but virtually
eliminates each of their inherent weak points, e.g.,
staples, nails, banding, seams, and chemical leaching.
 This new technology allows a continuous polymer sleeve
to seamlessly encapsulate a structural wooden core.
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Dissolved Oxygen - Fueling Decomposition
To best understand how to prevent timber deterioration, a
look at natural occurrences that lead to the desired result will
provide some insight. Fish and other aquatic organisms can
die in periods of high cloud cover and low winds. A similar
result occurs in a phenomenon known as winterkill, which
occurs when ice and snow blanket a body of water. Both of
these scenarios create environments unsuitable to sustain
aquatic life.
From human beings, to worms, to bacteria, organism survival
is heavily dependant on oxygen. In addition to organic
matter for food, virtually all decomposers require oxygen for
survival. These organisms typically separate dissolved oxygen
from the water through gills or other breathing apparatuses.
Most of this dissolved oxygen comes from the atmosphere.
After dissolving at the surface, oxygen is distributed by
current and turbulence. Algae and other aquatic plants also
deliver oxygen to the water through photosynthesis.
Because of the contact with the atmosphere and amount of
available light, the highest concentration of dissolved oxygen
is located at the surface of the water. This level varies linearly
with depth, so the more shallow the water, the more habitable
the environment for unwanted pests. This is unfortunate for
most wooden marine structures, which are typically located
in relatively shallow waters.
Stopping Decomposition After finding a suitable piece of wood, marine borers and
many bacteria burrow into, consume, and decompose the
wood, traveling parallel to the grain. This leaves a nice path
for water to flow, replacing the old, oxygen deprived water
with new oxygen rich water.
 With an established line of oxygen replenishment,
these unwanted organisms can enjoy a nutrient rich
environment while causing significant cross-sectional
damage to the structure. In addition to replenishment by
new water circulation, oxygen can be generated locally
by photosynthesizing organisms, which feed on light
and decomposed material. Requiring only the additional
presence of light, a self-supporting symbiotic relationship
is formed between the decomposer and photosynthesizer,
in which each supports the others' life until no consumable
wood remains.
By sufficiently restricting the water circulation and available
light, virtually no marine decomposers can survive.
The Effectiveness of Full Encapsulation
Damage prevention from wood decomposition is a two tiered
process:
1. Prevent or deter unwanted decomposers from entering
the wood.
2. Create a habitat in which no organism can survive,
discouraging those that gain entry and those that existed
beforehand.
The most effective way to achieve the first step is simply to
block organisms' access to the wood. At first glance, it would
appear that the primary function of full encapsulation is to
accomplish this goal. While it is highly effective in this way,
a much more formidable operation is achieved. The second,
but more effective preventative measure, involves restricting
the oxygen that most decomposers need to survive.
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